Welcome to discuss your project requirements.
Welcome to discuss your project requirements.
Palletizer is industrial equipment that stacks materials through automation technology. Its core function is to automatically stack bulk or packaged materials (such as cartons, bagged products, containers, etc.) on pallets or pallets according to preset rules to form neat stacks for storage and transportation.
Automatically receive materials transmitted by the conveying system, complete multi-layer stacking through actuators such as robotic arms, grippers, or conveyor belts, and finally output stacking units for forklifts to carry. Adopt PLC (Programmable Logic Controller) and touch screen to form an intelligent control system, support flexible adjustment of pallet parameters, and real-time monitoring of operation. Usually includes modules such as flattening conveyor, marshalling machine, and bag pusher to ensure accurate positioning and stable stacking of materials.
According to the degree of automation, it is divided into robot palletizers (high flexibility) and mechanical palletizers (such as gantry type and column type). According to the applicable scenarios, it is divided into low-level palletizers (small and medium production capacity) and high-level palletizers (large-scale production lines). Widely used in the post-process of finished product packaging in the fields of food and beverage, medicine, chemical industry, building materials, etc. Reduce the intensity of manual labor, improve the efficiency of palletizing (up to 300-1200 pieces/hour), and reduce material damage caused by manual operation.
Suitable for solid wood/artificial boards, plastic pallets, steel/alloy materials, composite materials. Different types of palletizers may be suitable for different materials, such as packaging types (cartons, plastic boxes, film bags), bulk materials (powders, granules), special shapes (barrels), and are used in a variety of industries
The palletizer completes multi-layer stacking through actuators such as mechanical arms, grippers, or conveyor belts, and finally outputs the stacked units for forklifts to carry. Its working process is as follows:
--Preprocessing phase
Environmental inspection: Clean the operating area to ensure that the power supply and air pressure of the equipment are normal and the safety protection devices are effective.
Parameter setting: Adjust the parameters such as palletizing height, speed, number of layers, etc., according to the size, weight, and pallet type requirements of the goods.
--Conveying and positioning
Front-end conveying: The packaged materials (such as bagged products and boxes) are transported to the palletizing area through roller conveyor belts or conveyor chains, and the speed is synchronized with the production line rhythm.
Grouping and leveling: Use a vibrating leveling plate or bag dumper to adjust the posture of the materials to ensure that the direction of the materials is consistent and the bottom surface is flat.
--Grasping and palletizing
Robot arm action: The actuator (such as grippers and suction cups) grabs the materials according to the preset path and completes the rotation and lifting actions through a multi-axis linkage. Accurately locate the specified coordinates of the pallet and stack them layer by layer (the pallet automatically descends after each layer of stacking is completed).
Pallet supply: The automatic pallet distributor continuously delivers empty pallets to the palletizing station to achieve unmanned replenishment.
--Quality monitoring and adjustment
Sensor detection: The stability and integrity of the pallet type are verified by the visual system or weight rechecker, and abnormal pallets are automatically alarmed or removed.
Dynamic optimization: Real-time monitoring of stacking efficiency, fine-tuning of the robot arm path, or conveying speed to match the rhythm of the production line.
--Full stack processing
Output storage: The completed stack is transported to the forklift loading and unloading area or automated high-bay warehouse through the roller conveyor.
Empty pallet replenishment: The trigger signal notifies the pallet library to release a new pallet and enter the next cycle.
| Links | Technical points |
| Grabbing accuracy | Visual positioning error ≤ 1mm, clamping force adapted to material characteristics |
| Stack stability | Interlayer staggering rate ≥ 50%, avoiding high-rise tilting and collapse |
| Continuous operation capability | Supports 24-hour uninterrupted operation, failure rate ≤ 0.5% |
Capacity: 180 Pcs/Day
Location: Mexico
Configuration: Crusher, mixer, glue mixer, hydraulic press, cooling system, waste recycling system, plc
Capacity: 180 Pcs/Day
Location: India
Configuration: Crusher, mixer, glue mixer, hydraulic press, cooling system, waste recycling system, plc
Capacity: 180 Pcs/Day
Location: Guangdong
Configuration: Four-column frame, hydraulic system, frame, mold, material laying system, PLC control system
Welcome to discuss your project requirements, we will give you customized Proposal & Quotation within 24 hours.
According to the customer's actual requirements, raw materials and use of customized solutions
Own production base, strict production standards and processes, professional quality control.
Engineers track the entire service, install and commissioning the equipment to ensure successful operation.
Provide technical support, technical service, technical training, after-sales service.
